Footwear Components Manufacturing

Moulded Insoles

In the real of cemented shoe construction, the moulded insole holds a pivotal role. It serves as the foundation where the shoe upper is lasted and attached, determining the crucial load-bearing capacity in accordance with the shoe heel height and construction type. At GTFC PRIVATE LIMITED, we bring over two decades of expertise to the creation of superior-quality moulded insoles tailored to various heel heights and diverse shoe constructions.

Key Features of GTFC's Moulded Insoles

Quality Craftsmanship:

We prioritize quality craftsmanship, ensuring that our moulded insoles meet the stringent standards required for different shoe types

State-of-the-Art Processing Plant:

GTFC boasts a fully integrated, state-of-the-art modern moulded insole processing plant with an impressive annual capacity to manufacture ten million pairs of insoles.

Italian Insole Moulds:

Equipped with superb quality Italian insole moulds, GTFC delivers insoles catering to varied heel heights for ladies, gents, and children's shoes.

 

In-House Design Cell:

Our in-house design cell is dedicated to developing insole patterns and samples, ensuring innovation and customization for our customers.

Top-Quality Materials:

We employ top-quality cellulose and non-woven insole materials, coupled with branded shank boards and proprietary steel shanks in the meticulous crafting of our insoles.

Preferred Vendor for Global Brands:

GTFC has earned the distinction of being a preferred vendor for esteemed global brands and buyers, including but not limited to “Clarks,” “Colehann,” “Deichmann,” “Bugati,” “Vandal,” “Startrite,” “Pavers,” “H & M,” “Fenili,” “Sioux,” and more..

Pre-Moulded Counters

Every shoe is a masterpiece, crafted with precision to achieve the perfect blend of performance and aesthetics. Elevate both aspects by incorporating a pre-moulded counter into the shoe-making process—a key element that molds into the wearer's foot shape, providing a solid foundation for a shoe that stands the test of time.

GTFC's Commitment to Excellence

At GTFC PRIVATE LIMITED, we take pride in offering a diverse collection of moulds that ensure the pre-moulded counter perfectly embraces the contours of the heel area. Collaborating with a trusted mould maker in Europe, we ensure that the back part mould is tailored to match the customer's shoe last, guaranteeing the ideal shape of the pre-moulded counter.

Key Advantages of Pre-Moulded Counters

Performance Enhancement:

Pre-moulded counters enhance both the performance and aesthetics of the shoe, providing a solid foundation for prolonged wear.

Tailored Moulds:

Our tie-up with a reliable mould maker in Europe ensures that the moulds are precisely crafted to match the customer's shoe last, creating a perfect fit.

Easy Insertion:

Pre-moulded counters facilitate easy insertion during the shoe-making process, streamlining the manufacturing workflow.

Perfect Grip:

The identical form of the counter to the back part of the shoe last ensures a perfect grip, contributing to both comfort and a polished appearance..

Versatile Material Options:

Whether it's non-woven thermoplastic counter material or woven counter material, GTFC is equipped with the right tools, equipment, and methods to achieve the perfect shape of the pre-moulded counter, matching the back profile of the shoe last.

Crafting Excellence in Every Shoe:

At GTFC, we understand the importance of attention to detail in crafting exceptional footwear. Our commitment to excellence extends to the meticulous design and production of pre-moulded counters, ensuring they seamlessly integrate into your shoe-making process.

Steel Shank

In the realm of cemented shoes, the steel shank emerges as a vital component, providing a robust and supportive structure. The selection of the right quality and specifications for the steel shank is pivotal to the functionality of the shoe, alleviating the load borne by the wearer's feet.

At GTFC PRIVATE LIMITED, we specialize in the design and manufacture of all types of steel shanks, tailored to the specificity of the shoe. Each shank we produce undergoes rigorous quality control measures, aligning with sustainable practices and adhering to international standards.

Prominent Features and Benefits of GTFC's Steel Shanks:

High-Quality Materials:

We use high-quality spring steel in the manufacturing of our steel shanks, ensuring durability and resilience in every pair.

Modern Furnace and Austempering Heat Treatment:

Our state-of-the-art modern furnace and the Austempering heat treatment process set us apart, offering qualitative benefits over traditional processes.

Low Distortion and Repeatable Dimensional Response:

The manufacturing process results in low distortion and a repeatable dimensional response, ensuring consistency in every pair.

Increased Fatigue Strength:

Our steel shanks boast increased fatigue strength, contributing to the longevity and durability of the shoe.

Enhanced Wear Resistance:

With an approved hardness level, our steel shanks provide increased wear resistance, ensuring they withstand the rigors of regular use.

Capacity and Compliance:

At GTFC, we have the capacity to produce 10 million pairs of steel shanks annually, strictly conforming to SATRA Standards. This commitment to capacity and compliance underscores our dedication to delivering top-tier quality in every aspect of our products.

Readymade -Toepuff & Stiffner

Choosing the right grade of material is paramount for achieving optimal physical performance in shoe manufacturing. Equally crucial is the proper utilization of skived toecap and stiffener, significantly enhancing the visual appeal of the shoe after the lasting process.

The GTFC Advantage:

At GTFC PRIVATE LIMITED, we recognize the importance of these elements and employ precision and expertise in their production

Material Grade Selection:

We prioritize the selection of the right material grade, ensuring it aligns perfectly with the desired physical performance for our readymade toecap and stiffener

Skiving Expertise:

Proper skiving is key to reducing X-ray incidence on the vamp area of the shoe. GTFC utilizes advanced technology, including the right type of feed roller, sharp bell knife, adjustable pressure foot, suitable lubricating system, and skilled workforce to achieve a smooth taper skive with zero-edge skiving.

Capacity and Quality:

With an installed capacity of 15 million pairs per annum, our state-of-the-art machines combined with our expertise ensure superior quality in our readymade toecap and stiffeners.

Optional Zig-Zag Stitching:

We provide stiffeners with optional zig-zag stitching, adding a distinctive touch to the final product.

Benefits of GTFC's Readymade Toepuff & Stiffener:

Enhanced Optical Appearance:

Our toecap and stiffener play a crucial role in enhancing the overall optical appearance of the shoe, contributing to a polished and refined finish.

Reduced X-ray Incidence:

Proper skiving reduces X-ray incidence on the vamp area of the shoe, ensuring a clean and professional look.

Smooth Taper Skive:

Our skiving process results in a smooth taper skive with zero-edge skiving, meeting the highest standards of quality.

Choose GTFC for Superior Quality:

Whether you require readymade toecaps, stiffeners, or a combination with zig-zag stitching, GTFC is your trusted partner for achieving excellence in shoe appearance and performance.